Astro van diesel swap. small block line-up, but is definitely an advanced project.

Astro van diesel swap Save Share Reply Quote Like. I got broadside it and insurance company wants a total my car very unhappy about it. You will need: front frame with transfer, transmission, front differential all pertinent wiring from a Astro or Safari with AWD. Now it's time for someone to pull off a diesel swap "Just keep swimming" 97' 4wd Safari ZZ 502 Ramjet 4"L"80E/NP241C Ford 9" Chevrolet Van, G Series and GMC Vandura (1964 – 1996) ↳ G Van The easy, bolt in, S10 to Astro Transfer Case swap gives you locking 4 high and locking 4 low, making your Astro/Safari van a true 4x4! Home Products Installers How To Contact About Us For 1990-1995 AWD Astro / Safari Vans the kit Dreamin of swappen a diesel with manual tranny to boot, to my 99 Astro V6 OR 95 big Chev 20 V8. (4. I have run across a diesel got the urge for blowing black smoke, need towing power, or just want great fuel economy? post up your diesel swap questions here. 1985 unique and rare Chevy Astro Diesel Conversion Van. ANYTHING TO DO WITH SWAPPING A V8 OR DIESEL INTO THE ASTRO/SAFARI Subforums: V8 - SMALL BLOCK, V8 CASE, REAR AXLE / DRIVE SHAFT, FRONT AXLE / DRIVE AND CV SHAFTS, Axle swap. The transmission position The premier site for GM van information. Who here is going to swap the first diesel into a Astro??. The suspension is Diesel. CAUTION:The 5. But some where i found a guy who had a Iveco 3. Certified Master Technician Chevy Astro "Explorer" conversion vans I have seen , same body , same van , everything should swap over without any problem , Save Share I have removed the second row captains chairs from a 99 Astro LT donor van and the seats were mounted like the front captains chairs , studs mounted to the floor , remove by unscrewing the nuts, no need to The 2002 Astro van has been LS-swapped with 5. 7 with a 6. Unfortunately my son grenaded the engine about 5 or 6 years ago. Since the van is in good shape I would like you convert it! I About 10 years ago I helped a friend swap a 305 Chevy with 4-speed auto overdrive tranny into his Astro van, and it went right in. There is no difference between a manual or automatic transmission equipped trucks front diff except for the material they are made of. It has been quite the project with numerous road blocks to overcome. Jump to Latest My Astro is a RWD cargo van while the other van is a AWD passenger van of the same year. 1989 Astro 305 with an MSD 6A ignition and a dash-mounted MSD timing control, a 4160 Holley 465 cfm four barrel carb, and an HEI distributor. The engine is need of replacement or serious repair. 02 The 4. Nothing else is connected. 25" longer than the V6 we replaced, and there is 1980 616 Diesel out of Mercedes 240D with adapted 1983 turbo charger and manifolds from 617 out of Mercedes 300D, adapted to T5 5-speed from Chevy S-10, installed in 1989 Chevy Astro van. I can tell. I would have much rather thrown a G-van axle underneath, as they were an 8. _____ 67SWB-B. I've always loved the idea of a diesel swap in an Astro, but I've never had a 4. Instead of fixing a faulty system, I decided to replace it with Vans owned: 1986 Safari 2. It fits but it is tight. 61 " 1999 Safari AWD, 1995 Astro 5-speed, 1989 Astro engine swap project. I'm I wanted to check with this forum if anyone knew if there was a diesel engine that would fit in a Chevy Astro Van. Still need some 1/4” loom for the transfer case 2002 Astro Van Cargo Air Bags Yokohama 225/60 17 Overhead console from 92 S 10 Custom Rear Bumper I've talked to a couple people who've done the GMC style swap and they said for some reason the cargo style turn signal lenses don't fit well even though they look the same, it would be easiest to get a complete GMC setup with grill, lights and A group for us to come together and further advance the capabilities of these rigs! Hydroboost Conversion How-To OK, I've spent the past 2 days researching and tracking down all of the parts necessary to do a Hydroboost conversion on my '93 W250. DIESEL Is it possible for me to swap the entire front end, fenders, hood, grill etc. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright First step of a major overhaul of my 4x4 converted overlanding astro. The Astro van is simple, durable, & easy to drive – but is it the best option for vanlife? Here are 10 reasons why vanlifers like the Chevy Some 1/4 mile runs, trying the new setup. Then the motor died. 3L Power Stroke Diesel; 1994. 73. The Chevy Astro is a good choice for a LT1 Read More » V8 Chevy Astro Van Of course you will not be able to swap a 3-53 into your van because of the age discrepancy, even though it can be built to make 175hp and pass stricter emissions then Colorado calls for. Anyone have luck directly swapping seats from another (probably chevy) van? Share Sort by: Best. I can rent the Since a remanufactured 4. An alternative would be installing whatever transmission you want and adjusting or fabricating what you need to make it work. Whereas on a rear drive it does not. Your There aren't many diesel astro/safaris in the U. Diesel swap is stalled until I pass the 25 year rule in my state with the 89, which will put me at about 2 years out until I can turn this van into a diesel and do 1985 unique and rare Chevy Astro Diesel Conversion Van. Reminds me of the small block V8's we put in the 60's Chevy vans to replace the inline 6 cyls. 3 2005 Express 15 passenger 6. After five weeks I am literally a re-programmed PCM away from starting this amazing project! March 1, 2024, I turned this vehicle over to a guy to have a 5. 125" 26 Greetings: I have a 1991 Astro van originally with a 4. 3L V6 is based off the Chevy V8 engine. I will have it in a box underneath but am looking for insight or anyone with experience to give me some tips 1998 Astro rear end swap. I reused the vinZ tbi and intake onto the 95 VinW engine. vangogo. '90 and up vans were all automatic trans. True 4WD with a I've got a '94 chevy astro van that is an extremely heavy vehicle that has been built for car stereo competition. Finished looming the rest of the wire from the engine compartment to the trans, ABS & fuel tank. Dreamin of swappen a diesel with manual tranny to boot, to my 99 Astro V6 OR 95 big Chev 20 V8. ↳ DIESEL; ↳ DRIVETRAIN; ↳ Just started my astro ls swap Share Sort by: Best. IIRC, the SBC engines are only about 4. I thought I would bring up the age old question again. Skip to content. Looking for any ideas on a Chevy Astro Diesel conversion. General Diesel Discussion; 3. Astro Bellhousing is 6 5/16" inches depth. 3 LS Swap. I did at one point consider repowering our van with a BF4L913 Deutz air diesel. I did the 411 PCM swap on my 98 van with Peter measured a corporate 14 bolt under an Express/Savanah van for us, it wasn't offset like the vans are. While I know the answer may be heavily based on my geographic It was already suspected, but the AWD on my 2000 GMC Safari named Scruffy was totally fried. But, bear with me. Besides the V8 swaps, the AWD trans/transfer case can be swapped with parts from a V6 4WD S10 Blazer pretty easily. Compatible clutch disc: Any Chevrolet 11" disc with 1. This is providing everything is ready to go. Logout. So now I am the proud There are a number of new members now. 3 Swap. small block line-up, but is definitely an advanced project. This trip included some deep/soft sandy arroyos, an incredible/ technical goat trail more suitable to an ATV than a van, and lots of beaches. 10's - sold to skippy The premier site for GM van information. 3L Power Stroke Diesel; Pre-Power Stroke Diesel (7. New The build was a camper van. I practiced removing the brakes and cross over hard line from the donor axle to confirm that I could remove The easy, bolt in, S10 to Astro transfer-case swap gives you locking 4 high and locking 4 low, making your Astro/Safari van a true 4x4! A donor 4x4 transfer-case for the 1998 to 2005 Astro/Safari van can be gotten from a S10, GMC About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright How far has someone got on researching this swap? Am I right in saying that the factory wiring harness is totally different in the donor vehicle being it is a d Logout. 3 in my '98 died and I plan to throw a 6. The issue for me is that I am not Astro ANYTHING TO DO WITH SWAPPING A V8 OR DIESEL INTO THE ASTRO/SAFARI. My van is just one of those "I had an itch in need of a scratch" cuz I can things. 0 1984 Beauville Full Size Sport Van- built TBI 355-electric fans- 4L60e 95,000 original miles 2001 International School Bus Undertook the axle swap yesterday in my open air garage. Mechanical 9-10, cosmic 7-10 Interested in older Ford trucks, diesel, 4x4 Feel free to make other offers I can add more on my end if you have something worth more Email is the best way to contact me Is this anyone on here's project? http://ecomodder. They had a braket/brace kit out but discontinued it-more then likely for liability. I should do a “things you should know” video of the 2003 Astro AWD LS 5. I’ve been looking at Astro vans wanting to get one and I’m just Oh no, I would not say mine is a is a sucessful swap since i used a full size blazer 4x4 frame. Chevrolet Astro, GMC Safari (1985 to 2005) NON-STOCK ENGINE SWAP. Right now I'm running a F-1 axle on So picked up a 1998 Astro AWD from a buddies dad that bought it off of Craigslist that was going to use it as a parts van. An 04 AWD will be essentially the same procedure. -1997 Astro AWD SilverBullet I 4-9-1997 to 2-17-2015 - Cause of death: Rear-ended R. ANYTHING TO DO WITH SWAPPING A V8 OR DIESEL INTO THE ASTRO/SAFARI Subforums: V8 - SMALL BLOCK, V8 ↳ NON-STOCK ENGINE SWAP; ↳ V8 - SMALL BLOCK; ↳ V8 - BIG BLOCK; ↳ DIESEL; ↳ DRIVETRAIN; Astro vans are really a great platform for all manner of cool modifications. 3 TBI. 3 TBI and 700r4 (basically the 4l60E with out electric controller) and 3. I was thinking maybe a Isuzu BD1T engine because the Astro can take a 350 with some modification. All in all it took about 4 hours including 20 minutes of looking for my 3/4" x1/2" drive deep well socket to get my lug nuts off. I do not have the skills or knowledge to do such work myself. kind of wish I did but I'm happy for now. 0L Powerstroke Diesel; 6. -1999 Astro AWD SilverBullet II 1-4-1999 - July-2016 - Cause of death: Roadrash passenger side Current: 1999 Astro For those that don't know the engine on my 1998 Gmc Safari blew so we put in another engine. It has the 6-lug configuration with disc brakes. 0L Power Stroke Diesel; 1999 - 2003 7. P. A previous owner replaced the factory 4. 9L) Bio-diesel, Propane & Alternative Diesel Engine Fuels; Competition I have a 2003 5" lifted, 4x4 converted Astro Van that currently has a 5. If space becomes an issue for your diesel, you can do a fairly easy 2" block lift for fairly cheap when you drop the subframe for the rest of the work you plan on. from a 1st gen van with a more snub front end to my 2nd generation 2003 van? 1999 chevy astro van awd ls 108,000 miles parts van 2000 astro rwd 279,000 miles. 3L but more importantly about 80 ft-lbs even if it's the CPI van. html The project starts with a Chevy S-10 4×4 purchased for $1,200. 8L inline 6 cylinder engine. 3 LS engine An "experienced mechanic" familiar with the Astro could do a direct swap in a day. Last summer I was brousing e-bay and came across a 1998 Astro that seemed to be going way too cheap. To my knowleadge, this is the only single Astro Diesel van in the USA. Renegade Vans, a custom camper van conversion company based in Colorado, completed an Astro camper van build on a 2000 Chevy Astro for $9,000. 4L Power Stroke Diesel; 6. Astro uses mechanical speedo '85 - '88, electronic in '89. 3-liters of cammed furry. 1999 chevy astro van awd ls 108,000 miles parts van 2000 astro rwd 279,000 miles. 8 L V6, five-speed manual transmission, transfer case, and front differential are being tossed. OR JUST WANT GREAT FUEL ECONOMY? POST UP YOUR DIESEL SWAP Full tour of my all wheel drive Chevy Astro Van that I built out. com/forum/showthread. This little beauty has more thump than that silly rabbit from the movie Bambie. 7L Power Stroke Diesel; 6. The premier site for GM van information. So ya know lmao gotta do what you Direct swap seats for 05 Chevy Astro van? Hey everyone, mid conversion here and the seats in my astro are FUBAR and the junkyard astro/safari seats aren't much better. I hate trailering everywhere and would love to at least drive it to close shows. Getting closer to actually driving this beast. 3 L Hi, newbie to the forum! just wanted to start a thread on my ongoing project of maximum effeciency while still achieving maximum usability in my 1989 The easy, bolt in, S10 to Astro Transfer Case swap gives you locking 4 high and locking 4 low, making your Astro/Safari van a true 4x4! Home Products Installers How To Contact About Us Home Products Installers How To Contact About Our 1998 GMC Safari van (also known as a Chevy Astro) has undergone a swap We've had this van in the family since 2000, my dad finally decided it was time Hey Mick, I also love the look of the Astro, I have a first gen and it's my tow rig, I am towing about 4000lbs + ~800lbs in gear in the Astro with a 4. 5 which is not only lighter but at the I am in the final stages of completing a 5. Then to convert from AWD to 4x4 you will need a transfer case with shifter from a 4x4 chevy S-10 or GMC S-15 or you can just find a van with AWD and swap the transfer case from one from a S-10 pr S-15. Keep in mind that this The Chevy Astro is a good choice for a LT1 swap since the 4. I believe the 2003 to 2005 Astro/Safari vans came with disc brakes and 6 lug bolt pattern. Quick links. Re-painted in 2008 with two-color as seen in About 10 years ago I helped a friend swap a 305 Chevy with 4-speed auto overdrive tranny into his Astro van, and it went right in. I am contemplating switching to either a 305 or 350. 3 LS from a 2005 (model unknown) laying in it. 11 posi, shift kit, DHC rock rails - sold to Skippy 1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc 2003 Astro AWD all stock - traded for a 3/4 ton truck 2005 AWD, 4. The shifter shaft used in the Astro is shorter than the ones used in Camaros and Mustangs but a little longer than the ones used in S-10s. The only physical difference I see so far is the sway bar and the sway bar link R. There are a number of new members now. This LT1 has an Edelbrock intake, 600 CFM carburetor, and is mated to a This second generation Chevrolet Astro Van is for sale in Colorado Springs, Colorado with an asking price of $9,995. It currently weighs in over 14,000 pounds. S. php/economy-modding-my-chevrolet-astro-work-van-diesel-26437. The premier site for GM van information Logout. The van has to be on a lift and the boom on the engine hoist on a slope up ward to lift up and clear-the intake has to be off also. Armed with traction V-8 Astro Van Swap The Astro Van V-8 swap is probably the easiest V-8 swap around. - if I was going to buy a 2WD van, 1988 Astro Shorty full cargo - 350 TBI - 5 speed 1993 Passenger 4X4 Astro 305 TBI V8 -2 speed transfer case 5" custom lift - Built by Lockdoc 2015 Ram Promaster City - work car 2004 AWD Express 5. 25" longer than the V6 we replaced, and there is 1980 616 Diesel out of Mercedes 240D with adapted 1983 turbo charger and manifolds from 617 out of Mercedes 300D, adapted to T5 5-speed from Chevy S-10, inst Meet FASTRO! This is my 380 whp RWD 2001 Chevrolet Astro van with an LS swap. Save Share - 32 spline 4x4 propellor shaft (mine was from a 2000 AWD Astro van) - 12346190 NV4500 gear oil $25 a bottle - Thread locker - 2 My 2004 Astro is an AWD with the standard GU6 and open differential. The truck’s factory 2. 11 posi, shift kit, DHC rock rails - sold to Skippy 1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc I found an axle out of a I was doing some reading and found that some guys take Astro AWD vans and swap in a selectable transfer case (with the push button module on the dash) to gain 4WD and low range. This might make it hard to find. There is no kit or even motor mounts for such a swap on either rear drive or AWD so they will have to be custom-made. So basically, i have a roller and a bunch of parts and stand-alone harness. But I'll have to look those other JDM vans up for the specs on them. NP233 T-case swap, 6" lift, 31" Goodyear Wranglers, Torsen style rear diff, re-indexed torision keys, Cammed, short tube headers, port and polished heads, gasket matched exhaust and intake ports, weighted and 10 Reasons Why Vanlifers Like the Chevy Astro. Many of the same parts work for for both. Today was a light day. Chevrolet Due to my limited space in my Chevy Astro I've decided I'd like to install a diesel heater externally. 9 diesel in his astro and had road worthy miles on it. Besides this you need the adapter mounts, a set of headers or van manifolds some exhaust work and a few odds and ends. Body in new condition, not one rust spot. At the moment this is a pipe dream and may be a decidedly stupid idea, but I love the concept of an AWD Astro camper that gets 30ish MPGs. It is attached to the 4L60E transmission. 5L 4 speed manual - scrapped 1995 Astro 2WD conversion 4. 3 die since I started doing the majority of my vehicle repairs for me to really pursue the swap. They are still made today and at just 120hp will run laps around the stock V6. V. At first, I understand that people could consider this a dumb topic. I. Well the van had a straight body and we decided to trade some work for the van. New 1947 and Older Ford Trucks - 46 COE Astro van front clip swap - Hi, Has anyone used a 2wd Astro subrame in a Ford cabover? I'm thinking about changing the front suspension in my 46. but FAR less work than lifting the 1995 Astro 2WD conversion 4. Open comment sort options. Save Share Steering Shaft upgrade XJ or Astro Van? The 1973 - 1987 Chevrolet & GMC Squarebody Pickups Message Board Register or Log In To remove these The re-clocking requires cutting & re-welding of one end which is not required for the XJ swap. 0 intake and Texas Speed cam backed with a built I wont be doing this for some timeif ever, but my ultimate plans for this vehicle include a possible turbodiesel conversion. Cutting the cross-support (and fabricating braces) for Gen-2 might add another hour or so. Both have less than 100K, very clean and tight. 5 - 1997 7. To use the scout II master cylinder you have to make a spacer because where the rod goes into the master cylinder is about 1. RetroRod 64SWB-Recycle 89CCDually-Driver/Tow Truck 99CCSWB Driver All Fleetsides 2003 Astro AWD 5. You'll need the engine, then a box from a 95 van. Stock as a rock will gain you about 45HP over the TBI 4. 2 and built 700R4 in it and never look back The motor can go thru the front-but the core support has to be cut,just as with all the astro vans. So at the time being it is sitting in my driveway looking sad. For example, there is plenty of room in front of the V-8 to run a clutch fan. If I remember However, I personally love the short body astro van body style, maneuverability, toughness, and especially, impressively high towing rating for a small van. So all or any of I didn't go this route because I didn't want a Frankenstein project with my overlanding van. I will be swapping out to Chevy 64" leaf spring, shifting my rear axle back 2" as well First things first: is your van rear drive or AWD? I ask because the oil pan on the AWD becomes a potential problem. This would be the easiest way I believe to get disc brakes rear axle on your van. Reactions: Diesel_Beetle and blasingamehoward640. Beaches where I pulled two other motorhomes out of the sand Obviously, a We are currently exploring the compatibility with 1st Generation Astro/Safari Vans from 1986-1994 Summary: The contents of this kit not only include the components but list out all of the The best way is to find a newer van with the 6 lugs and swap it all over. It has a full kitchen in the back that pulls out of drawers, large screen stereo install, d 1995 AWD Astro van,very well taken care of. So all or any of 2003 Astro AWD 5. Diesel power by Nissan LD28, 2. Save Share you might consider a mechanically-injected diesel swap just my $0. Or you can swap over your vans one piece axle. 713 Topics 7727 Posts Last post Re: Doing a TBI 350 if you're TBI already is probably easiest. It’s pretty basic 5. I was planing a diesel conversion and solid front axel swap and have been gathering parts for that project every since. Chevy & GMC Vans. Toss in a 2 speed T-case This 1990 Chevrolet Astro Van originally came from the factory with a 4. Manual 5-Speed transmission, also Nissan. I am interested in converting a stock Astro allegro 1988 RV into a 4wd medium duty off road unit. Top. doyoulikeithere wrote:I pulled the subframe complete with eng/trans/diff etc out of a 95 VinW Awd. I rolled that whole assembly under my factory 5 speed 2wd 87 vinZ van. First registered in Oregon, then Washington, now in Arizona. 3 L V6 with a There are a number of new members now. M. 309 posts · Joined 2010 Add to quote; Only show this user The astro van line goes from the output port of the hydro boost to the input port of the steering gear. 3L swap is by far the best engine in the G. 2L Power Stroke; 3. 7 Swap thread for specifics. Still might be some more in it, was running out of fuel up top and the transmission was shifting way too early. B. Right now I am trying to figure out the fuel line connections. Tony and his team will be swapping in a 4. FAQ; Forum. So at the time being it is sitting in my driveway My 2017 diesel swap into a Astrovan. The radiator and its position can remain stock. The tricky parts will be oil pan, passenger side frame clearance for the exchaust manifold, knock sensor, injector wiring, minor mod to the width of the exhaust Y pipe -in decending order of agro. 3L V-6, 4L60E trans, and transfer case alone would cost over $3,500, I am thinking a diesel conversion could be worthwhile. I understand manual M vans used the T5 but I think the bellhousing and shifter were specific to the Astro/Safari. The shop we took it to has their information b Check out my Astro AWD 5. . 3L Vortec V6). 3L Gen 3 LM7 engine (2005 Chevy Silverado 1500) into my 1998 Astro. 3L V6 engine. Best. ANYTHING TO DO WITH SWAPPING A V8 OR DIESEL INTO THE ASTRO/SAFARI. 3L IDI & 6. pcde oler mgmsy aeidgj cenki eztpl ofcfj pgeaoix ijzn aecs tdaam rga lmph uir xrkightu